Mailers and Expansion Envelopes

Mailers

Mailer

Available in:

6 x 9 Open End

11 x 15 Open End

13 x 18 Open End

9 x 11 Open Side

Sustainable Padded Mailers:

Sustainable Padded Mailers are designed for both product protection and environmental responsibility. These easy-to-use, customizable, and curbside recyclable mailers are an ideal solution for e-commerce. Crafted from sustainably sourced Kraft paper, their lightweight, padded construction delivers superior strength and performance, making them a cost-effective choice. This innovative paper-based alternative to plastic or bubble-lined envelopes combines durability with significant eco-friendly benefits to meet contemporary shipping demands.

Mailer

Stock Sizes:

As small as a 6″ x 6″

And up to a 12-3/4″ x 15″

Board Mailers:

Board mailers have a light gloss finish for a professional look. The printing process utilizes a specialized UV Dryer system to ensure a smear-free and offset-free finish. Designed to protect your valuable documents and media. They are particularly useful for items like photos, documents, artwork, and other flat, fragile items that require extra support during transit.

Features:

Outside Side Seams: Enhances durability and strength.

Open End or Open Side: Provides flexibility for easy insertion.

Zip Stick: Offers a reliable, strong seal.

Tear Strip: Ensures quick and easy opening for the recipient.

Hand-Pack Polybag Mailers:

Hand-Pack Polybag Mailers are an effective e-commerce fulfillment solution. They are a cost-effective, versatile, and secure option for businesses with manual packing operations. Their lightweight and durable design, which features securely sealed seams and a tamper-resistant adhesive, helps to reduce shipping costs and ensure product safety. These mailers are suitable for a variety of products, including apparel, soft goods, and prescriptions.

Key Features:

Lightweight

Tamper-evident seals

Self-Mailers:

Self-mailers are a versatile and cost-effective direct mail solution that eliminates the need for envelopes. They can be customized in various formats, with addresses and postage printed directly on the mailer. Options include Snap Pack Mailers for secure, interactive messages, Postcard Self-Mailers for broad appeal, and Bifold/Trifold Mailers for expanded content. These innovative mailers offer an eye-catching and engaging alternative to traditional enveloped mail.

Key Features:

Full-Color Printing

Diverse Substrate Options

Flexible Sizing

Expansion Envelope

Expansion envelopes are engineered for securely mailing bulky or oversized items that standard envelopes can’t accommodate. With gusseted sides that expand, they offer both flexibility and strength, making them a reliable alternative to boxes for certain shipments. 

TerraBoard™

Expandable Envelope

TerraBoard™ offers a professional and efficient packaging solution, serving as a lightweight and space-saving alternative to conventional corrugated boxes. Its design is engineered to optimize both actual and dimensional (DIM) shipping costs. Offering reliable protection while supporting sustainability and lowering freight expenses.

Kraft

Expandable Envelope

Kraft packaging, crafted from natural wood fibers, offers a sustainable and adaptable solution that is recyclable, biodegradable, and often compostable. You can choose Brown Kraft for an earthy, natural look or White Kraft for a crisp, vivid surface that enhances your brand’s visual appeal while remaining eco-friendly.

DuPont™ Tyvek®

Expandable Envelope

DuPont™ Tyvek® envelopes stand out due to their exceptional durability and water resistance. Their lightweight construction could help to reduce shipping costs. DuPont™ Tyvek® is virtually tear-proof, and also provides a superior surface for printing logos, graphics, and text that are crisp and vibrant, enhancing your brand’s professional image.

Herculink®

Expansion Envelope

Herculink® envelopes are engineered for superior performance, offering toughness and durability for rigorous packaging demands. Their unique, reinforced fiber construction provides bursting and tearing resistance, complemented by a poly barrier for enhanced water resistance. Herculink® provides protection and confidence with every shipment.

First Class Green Border

First-Class Expansion Envelopes

Choose from Tyvek® or Herculink® envelopes for superior protection and performance. Tyvek® offers lightweight, water-resistant durability with a sleek, printable surface that stands up to rough handling. Herculink® features reinforced fiber construction for maximum strength and resilience, and is made from PEFC-certified materials for an eco-conscious solution.

Request a Quote

Tell us more about your expansion project so we can provide a detailed quote. Our team is ready to assist you in designing and producing an envelope that is both functional and visually stunning, ensuring your mailings stand out.

How to Get Started

To begin your project, we’ll need a few key details to ensure we deliver the best solution for your needs.